Process Control Engineer Resume Samples

Description :

1. Managed project and installed Plant information System for entire mill.
2. Served in project management rolls with emphasis on process control.
3. Responsible for daily interactions with Power and Recovery Management, Operations, and Maintenance.
4. Provided electrical support for maintenance, including loop sheets and electrical schematics.
5. Experienced in boiler combustion control and burner management systems.
6. Experienced in startup and check-out of various systems including overseeing field installations and verifications of installed equipment.
7. Experienced in Allen Bradley PLC 5's, 500s, Control Logix and Allen Bradley configuration software.

Experience

10+ Years

Level

Senior

Education

Bachelor Of Science

Description :

1. Combined duties of Quality Engineer & Manufacturing Engineer positions.
2. Tracked data against standards from price files for all product lines.
3. Monitored GM%, efficiency, rework, & DPU for all product lines.
4. Developed Load & balanced/Toggle plans for product lines.
5. Verified steel material test reports meet engineering specifications prior to release of material to floor.
6. Presented data for product lines during monthly management review meetings.
7. Responsible for monitoring & maintaining all processes for product lines.

Experience

10+ Years

Level

Senior

Education

Commercial Graphics

Description :

1. Conducted process checks as required.
2. Measured product Characteristics using measuring instruments.
3. Monitored process and equipment such as control panels, gauges, and meters to maintain product specification.
4. Filled out and maintain SPC charts for quality conformance.
5. Evaluated control charts for process trends and/or counter measure.
6. Troubleshoot and problem-solved process related issues.
7. Communicated all process information to the department supervisor or manger.

Experience

2-5 Years

Level

Junior

Education

Applied Science

Description :

1. Responsible for project management and implementation of capital and non-capital projects worth up to 15 million dollars, including project planning, contract assignment, financial accountability, time-line performance, training and project performance tracking using waterfall project management techniques.
2. Interacted with supervisors, trade contractors, and suppliers to manage assigned schedules, project progress, shop drawing requirements, and material deliveries to ensure attainment of project objectives, schedule completion, and timely deliveries.
3. Interacted daily with operators, maintenance and leadership team to understand plant focus and barriers to performance and develop plan to increase performance.
4. Applied lean production tools to improve and accelerate the flow of products throughout the plant.
5. Responsible for evaluating reoccurring downtime and making engineering changes and process improvements.
6. Troubleshoot formation and shipping operational problems and fix the problems.
7. Directed implementation of process changes and installation of any new equipment.
8. Conducted equipment training on operators and supervisors.
9. Trained new maintenance mechanics on plant equipment and processes.

Experience

5-7 Years

Level

Executive

Education

Masters Of Business Administration In Business Administration

Description :

1. Processed Control Engineer, programming in Visual Basic, maintaining Windows computers, OpenVMS computers, MODCOMP computers, and Fisher-Rosemont PLCs.
2. Maintained and supported the level 2 computers in two departments as well assist with support in all other departments.
3. Participated and completed many different projects.
4. Worked on a project that helped reduce scrap material allowing the department to save money and operate more efficiently.
5. Involved manually re-entering PLC code, changing the PLC code to interface with a new level 2 system, working with operations to re-design the system user interface, provide training to operations on using the new system, and providing support to operations both during and after the transition period.
6. Upgraded the level 2 computers and data collection abilities by installing and configuring SQL server databases using Wonderware, added windows workstations to provide user interfaces.
7. Created, and wrote custom software to communicate with the legacy level 2 computers.

Experience

5-7 Years

Level

Executive

Education

Organizational Leadership

Description :

1. Negotiated user's requirements with process automation engineer on automation projects and enhancements to the current system.
2. Established metrics for process control Responsible of determine root causes on automation related departures, establish action plans and avoid recurrence.
3. Maintained all the process control system on state of validation.
4. Assured Compliance of Computer System Periodic Review.
5. Worked as a Process Control Engineer for a large integrated Steel Mill.
6. Complied with all safety and environmental guidelines.
7. Used Mental and physical toughness, problem solving, computer knowledge, craftsmanship, teamwork, communication, leadership.

Experience

2-5 Years

Level

Executive

Education

Chemical Engineering

Description :

1. Responsible for project management and implementation of capital and non-capital projects worth up to 15 million dollars, including project planning, contract assignment, financial accountability, time-line performance, training and project performance tracking using waterfall project management techniques.
2. Interacted with supervisors, trade contractors, and suppliers to manage assigned schedules, project progress, shop drawing requirements, and material deliveries to ensure attainment of project objectives, schedule completion, and timely deliveries.
3. Interacted daily with operators, maintenance and leadership team to understand plant focus and barriers to performance and develop plan to increase performance.
4. Applied lean production tools to improve and accelerate the flow of products throughout the plant.
5. Responsible for evaluating reoccurring downtime and making engineering changes and process improvements.
6. Directed implementation of process changes and installation of any new equipment.
7. Conducted equipment training on operators and supervisors.

Experience

10+ Years

Level

Senior

Education

Business Administration

Description :

1. Trained new maintenance mechanics on plant equipment and processes.
2. Optimized the control systems, daily interaction with the organized labor groups, management, vendors and contractors.
3. Provided electrical support for the 10% ESDP's for Auxiliary Feedwater System, Decay Heat Removal System, Demineralized Water System, High and Low Pressure Heater Drains and Vents, Equipment and Floor Drainage System and various other systems.
4. Trained plant operators and personnel on use of new seimens control system.
5. Ensured control system follows all design criteria: process and integration diagrams, process narratives.
6. Verified functions of upgraded control systems - fort collins, colorado and columbus, ohio breweries.
7. Collaborated on improving operator interface screens by analyzing flow process diagrams and flow process for full inclusion and accuracy.

Experience

10+ Years

Level

Senior

Education

Business Administration

Description :

1. Performed preventive and corrective equipment maintenance.
2. Assisted in the planning and tracking of equipment preventive maintenance and the Bill of Material (BOM) for equipment spares and materials or cost reduction projects.
3. Supported equipment improvement projects and cost reduction.
4. Supported day-to-day manufacturing activities to allow the fab to run with optimum efficiency.
5. Followed-up on Statistical Process Control (SPC) activites - Document & Drive Out of Control (OOC) & Process Capability Index (Cpk) Improvement.
6. Performed real time problem analysis to contain problems.
7. Performed alarm clearing and wafer recovery.

Experience

2-5 Years

Level

Executive

Education

Electrical Engineering

Description :

1. Performed OCAP for SPC OOC and Defectivity alerts.
2. Performed Special Works Requests (SWRs).
3. Reduced operator-induced errors to virtually zero.
4. implemented controls, software processes, and training initiatives to streamline workflows and eliminate mistakes; while engaging in day-to-day operations of about 10 unique PVD and Implant workstations on the production line.
5. Utilized statistical process control (SPC) solutions to eliminate errors and risk, and maximize the sensitivity of measurements.
6. Interfaced with RDA, Metrology, Wet/Dry Etch, and CMP teams to diagnose and resolve a variety of integration and defect-related issues.
7. Identified areas for improvement to productivity and process optimization activities, which resulted in a 31% reduction in cost-per-wafer expenditures.

Experience

10+ Years

Level

Senior

Education

Business Administration