Cement Process Engineer Resume
Summary : As a Cement Process Engineer, developed, configured and optimized industrial processes from inception through to start up and certification. Assessed processes, taking measurements and interpreting data.
Skills : Knowledge of raw geologic materials and Chemical compositions.
Description :
Participated in the execution of DCP’s production plan.
Ensured all production equipments are operated in accordance with standard operating procedures and safety guidelines.
Monitored control process units from clinker silo extraction to cement silo filling in Cement Plants at every point in time.
Ensured raw materials – clay, laterite and limestone - for cement production are properly crushed to achieve preset quality targets.
Supervised casual staff to ensure all conveyor belts in the unit are clean and free from jamming.
Ensured machine operators wear appropriate safety gears during operations.
Coordinated all production staff during respective shift to ensure uninterrupted activities at the plant.
Experience
10+ Years
Level
Senior
Education
Degree in Engineering
Cement Process Engineer Resume
Summary : As a Cement Process Engineer, designed, ran, tested and upgraded systems and processes in Cement plant. Managed and supervised the effective execution of all production activities during respective shift to ensure seamless and efficient operations within the Production department.
Skills : Good knowledge of product quality parameters and quality control.
Description :
Worked instructions to Shift In-Charges and follow-up the same for the smooth operation of the plant.
Calculated and evaluated Heat and Mass balance.
Raw grinding, Pyro process and Cement grinding sections.
Monitored the Specific power and fuel consumption on regular basis and making plan to achieve the target.
Prepared production plan on a daily, weekly and monthly basis.
Prepared and followed up of budget plan every year, including plant KPI’s.
Inventory Control of raw materials, intermediate and final products inside and outside the Plant area on a daily basis.
Experience
7-10 Years
Level
Management
Education
Diploma
Cement Process Engineer Resume
Summary : As a Cement Process Engineer, worked closely with highly competent engineers in Global Supply, catalyst group, proposal group and R&D on state of the art process design, process control and commissioning activities.
Skills : Good knowledge of crushing operations, Equipment's and their functions.
Description :
- Trouble shooted the plant operation in co ordination with the inter department personnel.
- Planned the yearly shutdown in terms of refractory (bricks and castables) in coordination with Maintenance.
- Created and implemented the process routines. Complied with Quality targets in all productive process.
- Monitored the pollution control activities in coordination with HSE Department.
- Co-ordinated in stoppage and maintenance plan, from process department side.
- Proposed improvements in the Productive Process in order to optimize costs.
- Assessed processes, taking measurements and interpreting data.
Experience
7-10 Years
Level
Management
Education
Degree in Engineering
Cement Process Engineer Resume
Headline : As a Cement Process Engineer, prepared basic engineering design packages for Hydrogen, ammonia, methanol and other chemical technologies which mainly includes simulation, process flow diagram (PFD), material selection diagram (MSD), P&IDs, equipment design and specifications, instrument inputs, operating manual and other deliverables.
Skills : Good interpersonal and relationship management skills.
Description :
Led safety in the Optimisation team, demonstrating a clear commitment to achieving zero harm on the Plant. Ensuring that high safety standards are met, coaching and challenging others to work safely.
Managed and developed team members; coach and support to develop individual’s technical skills and develop their understanding of the wider business issues relevant to their job.
Analysed plant technical information on a daily, weekly and monthly basis to advise production, quality, environment, systems and maintenance departments on improvement opportunities.
Advised production and quality departments on plant running parameters / targets.
Organised and contributed to the implementation of process inspections (both running and stopped) on main plant as per IPEA guidelines and Plant needs. Report the findings and liaise with relevant departments so that findings and recommendations are followed-up and actions progressed.
Developed and updated the Standard Operating Procedures for Control Room Operators so that the plant is running at optimum level at all times.
Contributed to root cause analysis process for stoppages related to process/production issues.
Experience
5-7 Years
Level
Executive
Education
Degree in Engineering
Cement Process Engineer Resume
Headline : As a Cement Process Engineer, ensured cement and clinker production targets are achieved during respective shift. Prepared detailed shift reports for the attention of the Section Head, Crushing Operations.
Skills : Knowledge of process engineering software systems.
Description :
Performed several independent studies on cement manufacturing projects.
Participated in 39 projects worldwide involving the manufacturing and processing of cement using raw and organic materials.
Provided assistance to production engineers on kilning and milling operations.
Reviewed laboratory results on clinker and cement procedures.
Supervised the daily operations in the Kiln and Mill Production Area.
Contributed to scope definition and then integration on site of capital projects impacting process. Depending on projects, he/she may be in charge of the Operational preparation.
Expected to cover the Optimisation Manager and any other reasonable duty in relation to the role.
Experience
5-7 Years
Level
Executive
Education
Bachelor’s Degree in Engineering
Cement Process Engineer Resume
Objective : As a Cement Process Engineer, supervised the daily shift operations, distribution of steam, water and power to respective departments. Managed the daily operation of 15 MW WHRS plant Equipment's and ensured maximum power generation from TG sets.
Skills : Knowledge of cement process, Emissions controls, and in plant design.
Description :
Ensured quality of products by regular interaction with the QC Department.
Reduced material costing of the company by 80% by performing recycle processes on cement.
Reduced problems and maximized the performance of the company by taking corrective actions as soon as problems arise.
Monitored the proper unloading of materials to ensure that nothing is wasted.
Checked the shell temperature of kiln and bricks using infra red cameras.
Developed process control automation and computer applications for process control.
Prepared computer reports on the process of operating efficiencies and failure investigation tests.
Experience
2-5 Years
Level
Management
Education
Diploma
Cement Process Engineer Resume
Objective : As a Cement Process Engineer, provided detailed knowledge of materials chemistry, synthesis, microstructure development, and failure mechanisms to develop fundamental understanding of materials performance.
Skills : Knowledge of computer applications with outstanding communication skills.
Description :
Developed an understanding of the cement manufacturing process and propose changes to improve operating costs, efficiencies, environmental impact and product quality.
Participated in process activities within various manufacturing departments; will include quarry, production, maintenance, shipping, environmental, safety, and quality.
Completed training in operational support functions; including Human Resources, Finance, and Management.
Participated in process engineering activities such as mass and heat balances, air flows, circuit efficiency studies, and any related testing necessary to maintain operating efficiencies.
Participated in maintenance engineering activities such as equipment inspection, preventative maintenance, reliability engineering and capital projects.
Participated in electrical and automation engineering activities such as programming of the plant’s programmable logic control (PLC) and distributed control (DCS) systems, energy efficiency studies and
Undertaken performance testing and measurements on production equipment.
Experience
2-5 Years
Level
Executive
Education
Diploma
Cement Process Engineer Resume
Objective : As a Cement Process Engineer, solved problems to root cause, seeks and identifies opportunities for improvements and implements solutions required to improve materials and materials production processes.
Skills : Knowledge of blending, crushing, and kiln processing of geological elements.
Description :
- Conducted activities in accordance with the Companys HSE guidelines. Promotes safety awareness and complies with all applicable safety procedures and regulations.
- Provided technical advice and supervision to field operating personnel, utilizing in-depth product and equipment knowledge, company, customer, or industry approved methods and procedures, to deliver a high level of service quality to the customer.
- Mentored junior engineering and operations personnel in all aspects of the cementing operation, including pre-job planning, wellsite execution, job procedure and contingency plan development.
- Conducted periodic audits of wellsite operations to ensure adherence to NexTier standards.
- Provided cementing job designs, makes recommendations, and generates cementing proposals for customer base in designated district.
- Led training sessions for junior operations and engineering personnel.
Experience
2-5 Years
Level
Executive
Education
Diploma
Cement Process Engineer Resume
Objective : As a Cement Process Engineer, interfaced with external stakeholders, including customers and suppliers in conjunction to develop scope, schedule, and cost to meet objectives of R&D projects.
Skills : Advanced technical skills, Analytical thinker.
Description :
Led projects to drive profitability improvement through reducing product cost, improving efficiency, or improving service quality.
Led investigations into service quality and HSE incidents.
Worked directly with customer engineers to develop solutions to technical challenges.
Performed post-job evaluations, providing recommendations and improvement actions as needed. May be required a complete a post-job report.
Able to review and evaluate Cement Bond Logs in conjunction with all available data, to determine effectiveness of cement placement, and to make improvement recommendations for future jobs.
Developed and presented periodic KPI (key performance indicator) reviews to key customers.
Performed all other job duties as assigned.
Experience
2-5 Years
Level
Executive
Education
Diploma
Cement Process Engineer Resume
Objective : As a Cement Process Engineer, responsible for developed and implemented process strategies, managed process resources, optimized current processes, and maintained process documents.
Skills : Hardworking, Sincere and Reliable.
Description :
Generated standard processes and procedures of control plans processing.
Provided technical guidelines in the burning of hazardous fuels to technical staff.
Prepared process flow charts for handling large projects.
Sourced and collected data for establishing standard process correlations.
Accessed and provided recommendations in the domain of control changes and operations.
Monitored and supervised process control parameters to ensure high capacity usage and update the reports to the Team Manager.
Followed safety regulations while performing tasks on the plant grounds.
Experience
0-2 Years
Level
Entry Level
Education
Diploma
