Process Improvement Engineer Resume Samples

Description :

1. Implemented Lean standards, 5S, SOP's.
2. Improved training of operators increased uptime by 2 hours a shift with a cost savings of 60K annually.
3. Responsible for providing studies, analysis and recommendations on production manpower, productivity and equipment for the purpose of improving safety, quality and cost.
4. Created safety plan in hazardous areas, decreased reported incidents by 50% from previous year savings of 53k.
5. Increased Tetra Pak pump speed, which decreased batch time from 6 hours to 4hours with a cost savings of 1M.
6. Provided a work environment which adheres to compliance/FDA regulatory guidelines, ensuring performance against objectives.
7. Scheduled, coordinated and performed a wide variety of testing related to aseptic food/beverage processing.

Experience

2-5 Years

Level

Executive

Education

MBA

Description :

1. Led a team that developed and implemented preventive maintenance plans for tractors that were still under warranty.
2. Used statistical modeling on historical data to characterize failure.
3. Helped coordinate a facility planning team that successfully optimized floor space use.
4. Rearranged work stations, reduced work in process inventory.
5. Rearranged tools and equipment on each work station.
6. Promoted efficient work flow in the entire tractor assembly division.
7. Improved cycle time efficiency.

Experience

10+ Years

Level

Senior

Education

Master Of Science

Description :

1. Used industry Quality Assurance standards in support of the US Navy/Department of Defense & DCMA in the systems engineering, radar, navigation, & manufacturing fields.
2. Achieved Six Sigma Green Belt certification.
3. Responsible to keep facility ISO & CMMI Level 3 accredited & compliant.
4. Performed audits & assessments as needed.
5. Used of the Lean Six Sigma to problem solve, analyze moderate to complex situations, & direct/advise/improve current Mission Assurance, Quality, business & production processes & practices, leading to substantial cost savings and increased efficiencies.
6. Acted Lead Green Belt & Project Manager.
7. Responsible for management & completion of multiple process improvement projects.

Experience

2-5 Years

Level

Junior

Education

Bachelor's In Biology

Description :

1. Worked in Shipping Department with 150 Union Employees.
2. Developed and managed $15MM budget.
3. Focused on Loss Elimination for 26 production lines.
4. Met goals for HSE Safety Risk Reduction Team by empowering employees and facilitating their ideas.
5. Championed Green Team Initiatives by producing all SOP's for Site Recycling that resulted in attaining a <1% Landfill goal, while earning $350M of annual income.
6. Mentored Diverse Coworkers and Natural Work Teams.
7. Developed value stream mapping tool to eliminate lack of standardization across many worldwide locations.

Experience

10+ Years

Level

Senior

Education

Industrial Engineering

Description :

1. Responsible for the following: Lead API / Supply Chain cost improvement efforts for assigned plant, ensuring annual target achievement.
2. Participated as key plant contact in Grocery Foods program development and status updates.
3. Conducted and updated periodic opportunity assessments, providing guidance to plant leadership on top areas of opportunity within the facility.
4. Conducted line capability and/or loss studies for assigned areas.
5. Facilitated training to assigned teams for key problem solving/API improvement methodology tools.
6. Completed financial evaluations/cost studies for new product offerings/product changes and CER projects.
7. Provided project management support to assigned strategic enabler initiatives i.e.

Experience

2-5 Years

Level

Executive

Education

Chemical Engineering

Description :

1. Conducted TSA and MSA to implement new floor design to improve time taken during assembly process and to reduce the operator's motion losses.
2. Simulated manipulators to trace any desired path using MATLAB.
3. Developed GUI in MATLAB to consider tolerance allocation and workspace analysis.
4. Proposed an algorithm and trajectory planning scheme to break down differential equations into a sequence of parametric curve in MATLAB and GUI.
5. Drafted in INVENTOR and Simulation was run in INVENTOR on designed trajectories by inheriting MATLAB code.
6. Recruited for and supervised intern/co-op program.
7. Developed VBA macro toolkit for AlphaCAM and Excel Led automation effort for balcony railing .

Experience

2-5 Years

Level

Executive

Education

Industrial Engineering

Description :

1. Provided immediate response to production issues identified on the shop floor.
2. Lead and direct operators in the repair area.
3. Given direction on how to repair units, and product flow.
4. Established 2nd shift repair, before the start of 2nd shift production.
5. Directed problem resolution to appropriate team member (ie: Quality Inspection Engineer, Purchased Material Quality) after identifying root cause issue.
6. Developed and adopted Lean manufacturing techniques to reduce cycle time, resulting in efficient operations and reduced expenses.
7. Assisted Plant Manager in assuring that the Plant creates and sustains an environment of continuous improvement and fact based decision making.

Experience

2-5 Years

Level

Executive

Education

BS

Description :

1. Lead Lean Six Sigma process improvement initiatives within the engineering organization.
2. Worked with the engineering organization to develop, document, review, communicate.
3. Trained and supported the implementation of new processes and process improvements to continually improve the product development process in support of the Capability Maturity Model Integration (CMMI).
4. Facilitated and was secondary assessor for an Organizational Project Management Maturity Model (OPM3) assessment of the engineering organization and as a result, developed and support Project Management Office (PMO) for engineering organization.
5. Reduced average over due POs from 47 days to 10 days, cost of delay savings of $296K.
6. Reduced average board design time from 32 days to 27 days, cost of delay savings of $230K.
7. Reduced manual reporting from 4 days to 1 day, annual labor savings of $16K and cost of delay savings of $74K.

Experience

2-5 Years

Level

Executive

Education

Leadership Certification

Description :

1. Responsible for cost saving and process improvement projects in my area.
2. Identified future areas of improvement to .
3. Assisted with data management activities.
4. Created & modified SOP's as needed.
5. Performed cost analysis relative to construction program.
6. Organized root cause corrective action teams to reduce costs and improve quality of .
7. Responsible for cost saving and process improvement projects in my area.

Experience

2-5 Years

Level

Executive

Education

Master Of Science

Description :

1. Developed, evaluated, and improved manufacturing methods by utilizing my knowledge of product design, tooling and production equipment capabilities & quality control standards.
2. Kept equipment operational by coordinating maintenance and repair services; following manufacturer's instructions and established procedures; requesting special service.
3. Analyzed and planed workforce utilization, space requirements, and workflow.
4. Collaborated with planning and design staff concerning product design and tooling, to ensure efficient production methods.
5. Collaborated with vendors to determine product specifications and arrange for purchase of equipment & tooling.
6. Estimated production times, staffing requirements, and related costs to provide information for management decisions.
7. Collaborated with Planning, Engineering, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes.
8. Applied statistical methods to estimate future manufacturing requirements and potential.
9. Solved problems using the DMAIC process & tools.

Experience

10+ Years

Level

Senior

Education

Industrial Technology