Senior Industrial Engineer Resume Samples

Description :

1. Developed Process Assessment Framework that was recognized as Cummins Best Practice.
2. Worked with respective Subject Matter Experts at 9 Cummins Filtration Plant locations across the Globe.
3. Gathered information on key manufacturing processes across Cummins Filtration facilities in China, France, Turkey, Brazil and Mexico.
4. Built a platform that was used to assess processes baseline.
5. Used to draw a road map for improvement across Cummins Filtration business unit.
6. Led Value Stream Transformation initiative on an Assembly Line at a Cummins Filtration Plant located in Tennessee.
7. Worked with a cross functional team to complete Value Stream Maps.

Experience

7-10 Years

Level

Management

Education

Systems Engineering

Description :

1. Continuously improved operational systems and quantifiably improved cycle time (30%) and output performance (15%).
2. Facilitated $50M capital release benefitting next technology node.
3. Developed and improved the cycle time goaling system and provided weekly Factory level assessments and directions to modules influencing factory priorities, resource allocation and performance.
4. Partnered cross-functionally to effectively manage starts modulation processes and implemented response flow checklists to reduce human errors (80%) and mitigate constraint recovery impacts.
5. Drove adoption of key indicators that influenced factory priorities with the primary focus on output and cycle time.
6. Developed and implemented a wide-range of operational performance metrics supporting 45nm start-up including: ramp planning, 3 wip turn start-up (66% reduction) and segment output limiting modules.
7. Ensured data integrity during development, transfer and implementation to high volume manufacturing.

Experience

10+ Years

Level

Senior

Education

M.B.A

Description :

1. Responsible for developing standard work and implementing and tracking standards on all jobs in a United Steel Worker's plant.
2. Developed standards using the MOST time-study system for work measurement.
3. Implemented standards and performance tracking databases for each operation in the mixing, extruding, calendaring, cutting, and apexing departments.
4. Developed and maintained plant capacity and capability management tool to ensure plant could achieve weekly production ticket.
5. Implemented methods improvements, resulting in labor reductions and cost savings of over $540,000.
6. Used Flexsim simulation software to simulate trucking routes, combining two trucking operations and resulting in a labor savings of $320,000 per year.
7. Developed process for weekly production ticket update in Plant Capacity & Capability Management Tool (PCCMT).

Experience

10+ Years

Level

Senior

Education

Industrial Engineering

Description :

1. Provided project management support to coordinate between home office engineering, maintenance, information technology and operations to implement $0.5 million Door to Floor network project for Store Support Center on schedule and on budget for JCPenney's 1.2 million square feet distribution center.
2. Developed optimal storage solutions for Store Support Center and Retail Logistic Center peak season space planning.
3. Obtained racking, sprinkler, lighting and selected contractors for the project.
4. Acquired permits from the City of Buena Park and Orange County Fire Authority.
5. Developed, coordinated and executed project plan for demolition and installation of new and existing storage systems.
6. Analyzed processes and identified operational bottlenecks.
7. Introduced power flex conveyors in Store Support Center and Retail Logistic Center resulting to reduction of one full time employee per receiving line.

Experience

10+ Years

Level

Senior

Education

Bachelor Of Science

Description :

1. Reported to the president of the company.
2. Created training material and trained other departments on lean TPS principles, setting Kanban, reducing WIP, creating work standards 5S, line balancing, PDCA cycles and addressing bottlenecks on regular basis.
3. Worked in fast paced high volume environment.
4. Performed cost benefit analysis on all major projects.
5. Performed in-depth analysis, layout and process planning for 84,000 square feet plant expansion.
6. Involved in conceptual set up, data gathering and cost benefit analysis on three new production lines that employed new methods and got cost reduction of 70% or more per year.
7. Constantly monitored labor cost of all production lines and worked very close with supervisors resulting into cost reduction of 30% or more for most of the production lines.

Experience

10+ Years

Level

Senior

Education

Bachelor Of Science

Description :

1. Applied Lean Manufacturing techniques including Lead-time Reduction, SMED (Single Minute Exchange of Dies), Kaizen Events, Cross Training, Visual Management, developed standardized work based on takt times and developed In-Line Layouts for CNC machining processes on an ongoing basis for continuous improvement.
2. Reduced process variability by as much as 65%, reduced scrap by as much as 75% and reduced leadtime by as much as 40%.
3. Prepared and executed IQ, OQ and PQ equipment qualification and validation for new equipment and relocated equipment such as manual and CNC machines, packaging machines and automated aqueous cleaning systems to comply with all cGMP regulations.
4. Successfully completed over 40 qualifications and validations ontime and with no unexpected results.
5. Responsible for selection, purchase and installation of two Class 100,000 clean rooms to house two automated aqueous cleaning and passivation lines for orthopedic devices.
6. Developed specifications, standard operation procedures and completed validation of equipment.
7. Successfully completed projects on-time and within budget.
8. Results included a 40 percent reduction in labor costs and a 3 day reduction in lead time.

Experience

10+ Years

Level

Senior

Education

MBA In Finance

Description :

1. Developed and evaluated integrated systems for managing production processes including human work factors, quality control, logistics and material flow, cost analysis, and production coordination.
2. Applied statistical methods and performing mathematical calculations to determine manufacturing processes, staff requirements, and production standards.
3. Coordinated quality control objectives and activities to resolve production problems, maximize product reliability, and minimize cost.
4. Drafted and designed layout of equipment, materials, and workspace for maximum efficiency.
5. Justified and implementing capital expenditure projects per business plan objectives.
6. Performed machine capacity analysis to determine future equipment needs.
7. Studied operation sequence, material flow, and work station layout to operator functions and responsibilities.

Experience

10+ Years

Level

Senior

Education

BS In Industrial Engineering

Description :

1. Performed complete financial analysis of multiple shipments of new development G650 structural components including profitability, labor, and material trends for $5MM annual revenue program.
2. Led expired material scrap reduction team resulting in 80% reduction in expired scrap costs.
3. Taught Value Stream Mapping, Control Charting, Control Phase modules for internal Green Belt Training Program.
4. Developed and performed updates on daily performance metrics including Profitability Calculator, On-Time Delivery, Production Scrap, and Kitting Exception reports for three divisions.
5. Created and maintained a wide range of reports containing information on work orders, kitting, costs, capacity, and inventory utilizing SAP, including ad hoc reports as needed.
6. Developed metrics and performed updates for monthly Divisional Executive Performance Reviews and monthly reviews of seven shop floor production lines.
7. Participated in lean events, leading teams in process mapping, workspace improvement and DOE.

Experience

7-10 Years

Level

Management

Education

Master Of Business Administration

Description :

1. Generated 26% cost savings by serving as Cost Reduction Team Leader, responsible for reducing scrap and excess material shipping to customers.
2. Supervised Industrial Engineering Analysts with responsibilities that included process documentation, software upgrades and resolution of manufacturing issues.
3. Designed and implemented expansion of iDEN factory, ramping up production and achieving increased customer demands.
4. Served as Manufacturing Team Leader for ISO9000 certification of base station product line.
5. Performed as Cross-Functional Team Leader, improving base station manufacturing cycle time and reducing delinquencies.
6. Monitored and assisted with all lean manufacturing initiatives at the juarez, mexico facility.
7. Assisted with the design and development of packaging for raw materials and finished product/assemblies.

Experience

2-5 Years

Level

Executive

Education

Masters In Project Management

Description :

1. Created assembly routing sheets. Attended design reviews.
2. Analyzed units for producibility. Evaluated product for second level repair.
3. Developed assembly process sheets. Created assembly standards.
4. Implemented quality improvement initiatives such as vibration table, pcb router, full unit vision system, aging test, jigs and fixtures, and computer guided testing.
5. Developed pfep. Setup kanban/ pull systems for material replenishment on all new lines.
6. Performed capacity studies, takt time analysis, operator and machine balance analyses. Created new line formation efficiency charts that have become the standard at pasa.
7. Responsible for introducing and implementing injector and fuel rail manufacturing.
8. Coordinated engineering and pre-production builds to prove out the production process and rate.
9. Standardized manufacturing systems design (msd) templates used in developing new lines.

Experience

5-7 Years

Level

Executive

Education

Master Of Engineering